Airport Baggage Handling Systems

Airport Baggage Handling Systems

SINGAPORE
CHANGI AIRPORT

BEUMER Group supports the highly specialised baggage handling system at Singapore Changi Airport - one of the most progressive airports in the world.

A major aviation hub in Southeast Asia, Changi is recognised as one of the most advanced and passenger-friendly airports in the world. The baggage handling system is designed and integrated by BEUMER Group, who has a residential service contract for the operation and maintenance of the baggage systems at Singapore Changi Airport Terminals 2 and 3. BEUMER Group is solely responsible for ensuring optimal operation and maintenance and the long-term capabilities of the baggage handling systems.

In Terminal 3, the system in use comprises two Crisplant S-3000E tilt-tray sorters with 44 make-up chutes and one 10,000 metre, inter-terminal CrisBag^® baggage transfer system, the latter of which provides high-speed connection between terminals as well as the early baggage storage system with 100% track and trace. The contract also covers SCADA control systems and the installation of check-in conveyors, racetracks and claim carousels, including 14 locally manufactured baggage carousels.

In Terminal 2, the system in use comprises two tilt-tray baggage sorting machines, automatic inductions and automatic reading stations (for 10-digit IATA barcode labels). 16 inductions, belt conveyors and early baggage storage for 2,200 bags. 100% automatic HBS (security screening) system with integration of both high-level and low-level control into the baggage handling control system.

A team of 121 BEUMER Group employees is deployed to operate and maintain the automated baggage handling systems at the two terminals. They provide 24/7 operation at the baggage control rooms and necessary preventive maintenance to ensure continuous system availability and optimum performance. In the event of a system interruption, fully redundant hardware will provide an automatic and immediate seamless switch to backup systems

Airport Baggage Handling Systems

BHS MANAGEMENT
SYSTEMS

Software and controls is of the essence for a successful integration of baggage sorting and transportation equipment. Crisplant and BEUMER have in-house developed control and management software including SAC and MICS/SCADA as well as baggage reconciliation (BRS) that offers improved level of security and aids prevention of short-shipped and misrouted bags.

For a high capacity baggage handling system it is vital that the software managing and controlling the baggage handling system successfully integrates all the sorting and transportation equipment and provides an intuitive user interface. Crisplant and BEUMER have many years of experience in achieving just that and use system simulation and emulation to verify all software and hardware minimising valuable project site time and costs.

The BHS management software suite covers all aspects of baggage handling and is currently controlling the baggage handling process in both major international hubs and regional airports around the world.

SIMULATION
AND EMULATION

All projects from BEUMER Group are submitted to multi-stage testing. System simulation and emulation is used as part of these tests to verify the software and hardware upon completion of the system design and software coding. Crisplant and BEUMER have developed a SW tool to generate emulation from the project specific 3D AutoCAD drawings of the baggage handling system.

Emulation links the actual hardware and the controls software to a computer model running the actions and initiating the I/Os and telegram flow in real time. This process ensures that the upper and low level software is fully tested before shipment to the airport site. Using emulation to test the system early in the project minimises valuable project site time and reduces costs

Airport Baggage Handling Systems

RECLAIM
SYSTEMS

Crisplant and BEUMER design and integrate CrisClaim^® carousels for smooth and quiet operation implementing security and customs screening. The carousels offer high flexibility and reliability under the extreme demands of high passenger density.

The CrisClaim^® carousels are designed for smooth and quiet operation. The CrisClaim^®carousels offer high layout flexibility and reliability, exceptional appearance and operation under the extreme demands of high passenger density.

As part of increased security in airports, Crisplant and BEUMER design and implement security and customs screening of the bag before it is handed over to the passenger.

FACT
SHEET:

·         Customised modular concept in a sleek compact design

·         Durable stainless steel construction

·         Self-adjusting friction drives

·         Minimised wear and tear

·         Integrates perfectly into existing environment

·         Smooth travel and low noise level

·         Easy assembly, installation and maintenance

AT A
GLANCE:

Technical data:

·         Standard speed rate: 0.3-0.5 m/sec

·         Static load: 350 kg per metre

·         Dynamic load capacity: 240 kg per metre

·         Maximum baggage length/width: 1200/750 mm

·         Level change: Up to 12° incline/decline

·         Noise level: max. 55 dBA

Airport Baggage Handling Systems

BAGGAGE
UNLOADER

The Baggage Unloader has been developed to transfer bags from a container onto a conveying line in the airport. It allows operators to slide bags onto the conveyor rather than lifting them. This inherently gentle handling technique means that the risks of operator injury, and damage to baggage, are reduced, and ULDs are unloaded faster and more efficiently.

Simply by moving the Baggage Unloader into position in front of the container and extending the ramp to each stack of bags, the operator bridges the gap between the conveyor and the container and thereby reduces the ergonomic risks to operators’ backs, shoulders, etc.

The complete Baggage Unloader system can be easily integrated into existing systems to optimise the efficiency of the unloading process in the airport. Designed to operate within a very compact working area, the Baggage Unloader is highly space-efficient and, as a fully manual handling aid, consumes no energy.

Features:

·         Fast and easy to operate

·         2.5 minutes unloading time per ULD

·         Suitable for all containers and vehicles

·         Allows operators to slide bags rather than lift them

·         Minimal training required

Airport Baggage Handling Systems

BAG
FORKLIFT

The Bag Forklift has been developed to reduce or eliminate manual lifting of "out-of-gauge" (OOG) baggage to provide a safer working environment for operators and minimise the risk of damage to OOG baggage.

Baggage which is over the size and weight limits typically has to be manually transferred between the container and the departure or arrival system. This process places operators at a higher risk of injury and also increases the risk of damage to the baggage. The Bag Forklift is a highly efficient OOG baggage loading and unloading system, which enables airports to provide a safer working environment within these operations.

The Bag Forklift is easily integrated into existing systems and can therefore be used to enhance the efficiency of virtually any baggage handling system.

Features:

·         Highly efficient loading/unloading system

·         Safe handling of out-of-gauge (OOG) baggage

·         Easy operation by one person

·         Handles an average of approx. 70 bags/hour

·         Compatible with a wide range of containers and vehicles

Airport Baggage Handling Systems

BAGGAGE
LIFTING TABLE

The Baggage Lifting Table has been developed to eliminate the manual lifting of bags over the safety end stop at the end of baggage chutes in the airport. It delivers bags to the operator at an ergonomic working height.

As a bag arrives from the chute, the operator presses a pushbutton to lower the table. The bag slides onto the table, and another press of the pushbutton raises it again to an ergonomic working height. The next bags are held back on the chute by the safety end stop, which follows the table up and down. The operator is now able to pull the bag onto a baggage loader.

The heavy manual lifting of bags is replaced with a gentle sliding action, which minimises the risk of injury to the operator and reduces the risk of damage to baggage. The Baggage Lifting Table can also be used in conjunction with the Crisplant Baggage Loader to allow operators to safely transfer bags in the airport from chutes and into a ULD or other container.

Features:

·         Eliminates the need to lift bags over chute safety stops

·         Adjustable table height using simple pushbutton control

·         Easily operated by one person

·         Suitable for all chute ends

Airport Baggage Handling Systems

AUTOMATED
CONTAINER UNLOADER

The Automated Container Unloader is a fully automated system for unloading bags in the airport from ULDs with minimal operator intervention.

The Automated Container Unloader is developed to virtually eliminate manual handling of baggage out of the ULD. It is capable of increasing the efficiency, throughput and security of the baggage handling process in the airport, in addition to minimising manpower and cost.

The risk of baggage being lost or misplaced through human error is significantly reduced, as the Automated Container Unloader requires a much smaller team of operators compared to manual unloading. This improves the incident rate (IR) and the quality of the baggage handling system, in addition to increasing airport security by minimising human contact with the bags.

Features

·         High-efficiency ULD unloading

·         Fully automated system with minimal operator intervention

·         Unloads up to 24 ULDs per hour

·         Suitable for unloading a range of ULDs

·         Capable of handling heavy baggage

Airport Baggage Handling Systems

AUTOMATED CONTAINER
HANDLING SYSTEM

The Automated Container Handling System transports loaded ULDs between destinations in the airport. Additionally, it diverts empty ULDs for parking or maintenance with no manual lifting and minimal operator intervention.

The system is configured as a single isolated loop or as a number of interconnected loops over multiple building levels. Furthermore, the system is controlled by management software which communicates wirelessly, and in real time, with each ULD carrier. The destination, position and progress of each carrier are constantly tracked to provide 100 % traceability of each ULD.

Automating the container handling process provides enhanced quality by reducing the incident rate (IR) and increases productivity and process reliability. Airport security is also increased by reducing the number of times that the bags are handled manually.

Features:

·         High-efficiency transportation of ULD containers

·         Real-time wireless communication between the carrier and the management system

·         100 % accurate track-and-trace of each container

·         Modular system enables single or interconnected loop systems

·         Lift allows operation over multiple building levels

·         Includes parking and maintenance areas

·         Suitable for all types of containers

Airport Baggage Handling Systems

BAGGAGE
LOADER

The Baggage Loader has been developed to reduce manual lifting of in-gauge bags in the make-up area in the airport. The Baggage Loader significantly increases workplace safety for baggage handling staff and provides safe and efficient loading and unloading of bags into ULDs, containers, etc.

The baggage is typically lifted from the conveyor and thrown into the ULD with conventional manual handling techniques. The Baggage Loader, however, virtually eliminates heavy lifting to minimise manual handling risks. The gentle sliding action of the Baggage Loader also minimises the risk of damage to baggage.

The Baggage Loader is easily integrated into existing systems and can significantly improve the efficiency and the quality of the baggage handling process in the airport.

Features:

·         Safe and efficient unloading and loading of bags

·         Easy-to-use hand controls

·         Loading in just 10 seconds per bag

·         Easily operated by one person

·         Suitable for loading in-gauge bags into ULDs and other containers

·         Electric or compressed air drive system

Airport Baggage Handling Systems

BAGGAGE

MANIPULATOR

The Baggage Manipulator is a highly efficient semi-automated loading device developed to enable the introduction of ‘lean principles’ and improved ergonomics within the baggage handling process in the airport. It enables cost-efficient, semi-automatic loading of baggage into ULDs, trolleys, carts or other containers.

The Baggage Manipulator minimises the risk of injury to operators caused by repetitive or heavy lifting and also reduces the risk of damage to baggage items. Reduced manual handling also increases overall security and reduces the risk of human error.

A single operator can control the flow of each batch of baggage items into the container by moving the ramp to deliver each item to the next loading position using a simple joystick. The Baggage Manipulator easily integrates into existing systems, and it can enable shorter time frames for loading which allow the baggage operators to handle a higher number of items quickly and reliably.

Features:

·         High-efficiency baggage loading

·         Optimises the baggage handling process

·         Joystick control - simple and easy to master

·         Simple and easy operation by one person

·         Suitable for loading all kinds of baggage items into ULDs or other containers

Airport Baggage Handling Systems

BAGGAGE MAKE-UP LOADING
AND UNLOADING SYSTEMS

Crisplant and BEUMER supply automated and semi-automated solutions as well as lifting devices for loading and unloading of baggage in the make-up area. The Crisplant and BEUMER loading and unloading solutions reduce costs, improve handling efficiencies and provide a safer working environment for the ground handling teams.

Airport Baggage Handling Systems

EARLY BAGGAGE

Early baggage storage (EBS) systems allows passenger bags to be checked in hours before flight time with the flexibility of retrieving the bag automatically at any time. An EBS system also manages peak volumes and reduces labour requirements considerably.

Crisplant and BEUMER offer a wide range of solutions including CrisBag line based EBS, CrisStore high bay solutions and traditional conveyor storage solutions.

EBS systems are also used for buffering and peak shaving in the Batch building and Bag Factory concepts

Airport Baggage Handling Systems

CRISBAG® – HIGH SPEED
BAGGAGE TRANSPORT
AND SORTATION SYSTEM

CrisBag^® is a best-in-class tote-based baggage transport and sortation system. 
Each item of baggage remains in the same individually-controlled tote throughout the complete baggage handling process from check-in to early baggage storage (EBS), in-tote screening and transport to discharge. This enables CrisBag to deliver 100% tracking and traceability at every stage of the baggage handling process. Innovative features, such as an adaptive tilt mechanism and a gearless drive system, help CrisBag to deliver ultra-low energy consumption, and to minimise maintenance costs and spares, thereby obtaining the lowest OPEX in the market.

The CrisBag^® baggage transport and sortation system features:

·         Fast, safe and flexible baggage handling from check-in to discharge

·         100% accurate track-and-trace of baggage at every stage of the handling process

·         High speed and capacity make CrisBag^® one of the fastest baggage handling systems

·         Compact and modular design with a wide range of standard modules for flexible configuration and smallest footprints

·         All elements factory tested and quality guaranteed before shipping

·         ’One bag per tote’ and a unique ’one tote per section’ concept

·         In-tote screening eliminates the need to remove baggage from the tote